Help with chiming mechanism on Seth Thomas quarter hour!!!

[watchweasol]

We learn every day, and after 50 years at it slill leaning

[LittleWatchShop]

OK, once assembled, there is not enough power to drive the chime side.  These electric clocks wind a mainspring, kinda like an autowind on a watch I suppose. The springs slips when it gets to some amount of tension.

I did not open these barrels up because it does not look like these wheels/barrels are designed for maintenance.  Thus I did not clean the mainsprings or even inspect them.  Here are a couple of pictures from the previous repair.

This clock is gonna kill me.

[LittleWatchShop]

Well, once I learned how the autocorrect works, I opened up the other clock that I had fixed to make a slight adjustment.

Bad news.  The wire on the motor was so frail that they broke off.  Motor is dead.

These Sangamo motors are long since gone.

I could retrofit it with a modern motor using PWM control to get the right speed.  I will ponder this.  A long term project.

 

[LittleWatchShop]

Yesterday I discovered that the chime spring just could not drive the hammers.  Ugh!!  The hour chime seemed robust.  Lacking any other strategy, this morning I switched the springs.  This is only about the sixth time to tear down and rebuild!!  With the springs switched, the chimes seem to be working now.  It is in testing now...we shall see how it goes.

I wish I had a dozen more of these to work on now that I understand everything about assembly and calibration.

In yesterday's search I found a guy in the US who repairs these things.  He charges $1200.  I can understand why!!!

[watchweasol]

Hi LWS  the chine spring is always the stronger of the two , It has more work to do. when dismantling three train clocks always label the barrels, and if removing  springs for cleaning do them one at a time and put them back in the barrel before moving on tho the nex one to avoid mixing springs and barrels.  You will be the expert now.

[LittleWatchShop]

16 minutes ago, watchweasol said:

always label the barrels

I generally do this but I was lazy this time.  I looked at the two and they appeared identical.  Next time I will not rush!!

[watchweasol]

Another lesson learned,  dont rush any job.

[oldhippy]

With a strike or chime always have the correct number of tubs to put the parts in, that way you won't muddle things up. The chime spring is always stronger and you will find the barrel bigger and so will the arbor, on the strike and going sides quite often the complete barrels are the same size. Always best to mark them with something that doesn't leave a permanent mark. 

[nickelsilver]

4 minutes ago, oldhippy said:

 Always best to mark them with something that doesn't leave a permanent mark. 

Most of the time the clocks I see the barrels, lids, and train wheels are already marked by a previous repairman... usually with HUGE deep scratch marks . If I need to mark them I do it as you say, in a non permanent way, or just keeping them separate during cleaning.

[oldhippy]

Yes I have seen them where it looks like Fred Flintstone has chiseled the marks. 

[LittleWatchShop]

I am still having fits with this. Yes, with the springs in the correct places, the chimes do have more power...but not enough. These springs are designed to slip since they are constantly being wound be the electric motor. There is an auxiliary winding mechanism using a key.

last night, I disabled the chimes which takes the load off of the chime train which allows each quarter hour to cycle properly. My theory here is that the spring will find its natural equilibrium. May be just hocus locus thinking...dunno. It may simply be that the spring is old and weak. I see no way to service it, as it appears to be a sealed unit.

this morning I will see if my abracadabra worked.

[LittleWatchShop]

Morning report.  It seems that my "equilibrium"  solution worked.  Will keep monitoring.

[LittleWatchShop]

Well...not there yet.  I noticed that the chime has trouble starting, but once started, it goes fine.  I noticed that one of the wheels in the train was "bumpy" in that I could do an end shake test and it would kind of lock in two positions is if there were a bump the pivot was riding over.  Here are some microscope pictures.  The pivot hole is not a great picture, but it definitely has some discontinuity.

I can polish the wheel pivot easily enough on the lathe.  What is the best approach for the hole.  Broach it???  I do not want to re bush it because I have not done this before and dont want to practice on this clock.

While I am at it, I am going to polish all of the pivots in this train.

[LittleWatchShop]

More data.  Here is the bump.  The pivot does not have to pass through the hole completely.  As a result, there is wear on a portion of the hole in the direction of the force on the pivot.  Not certain this is a problem.

[LittleWatchShop]

OK, I polished the pivots and cleaned up this bushing--very gently.  It was good to do but that was not the problem.  Just the slightest resistance from the stop lever cam wheel.  Ugh...these are quite tricky to tune.  I think I got it now though.